Innovative design of TPU film composite leather fabric in high-end home decoration_China Textile Fabric,Uniform Fabric,Cotton Fabric Supplier & Manufacturer & Factory

Introduction

The application of TPU film composite leather fabric in the field of high-end home decoration is gradually becoming an innovative and highly concerned material choice. With the increasing demand for environmental protection, durability and aesthetics from modern consumers, traditional leather fabrics have been unable to meet the increasingly diverse market requirements. TPU (thermoplastic polyurethane) is a high-performance plastic material, with its excellent physical properties and processability, bringing new possibilities to the home decoration industry. Combining the TPU film with leather not only retains the natural texture and elegant appearance of the leather, but also gives it more functionality and design flexibility.

This article aims to deeply explore the innovative design of TPU film composite leather fabric in high-end home decoration, and comprehensively analyze the advantages of this new material and its future development trends from material characteristics, production processes to practical application cases. By citing famous foreign literature and combining specific product parameters and technical data, we will show how TPU film composite leather fabrics can meet the diverse needs of modern home decoration while improving product quality. In addition, the article will introduce the contribution of this material in environmental protection, as well as its application status and development prospects in the international market.

Basic concepts and features of TPU film composite leather fabric

TPU film composite leather fabric is a new material composed of thermoplastic polyurethane (TPU) film combined with natural or synthetic leather. This material combines the high elasticity and wear resistance of the TPU film, as well as the natural texture and elegant appearance of the leather, with unique physical and chemical properties. According to the research of Journal of Materials Science, TPU films have excellent mechanical strength, weather resistance and tear resistance, so that they can maintain good use effect in various environments.

Material composition and structure

TPU film composite leather fabric is usually composed of three layers of structure: the outer layer is TPU film, the middle layer is adhesive, and the inner layer is specially treated leather. As the surface layer, the TPU film plays a protective role to prevent damage to the leather from the external environment; while the adhesive ensures a firm combination between the TPU film and the leather, enhancing the overall durability. According to the Textile Research Journal, this multi-layer structure not only improves the overall performance of the material, but also gives it better breathability and water resistance.

Product Parameters

The following are the main technical parameters of TPU film composite leather fabric:

parameter name	parameter value
Thickness	0.5mm – 2.0mm
Tension Strength	≥20MPa
Elongation of Break	≥400%
Abrasion resistance	≥10,000 cycles
Waterproof Grade	IPX4
UV resistance level	UPF50+
Environmental Standards	Complied with REACH regulations

These parameters show that TPU film composite leather fabric not only has high strength and high elasticity, but also can effectively resist the influence of the external environment and ensure stability and durability in long-term use.

Physical and Chemical Properties

The physical characteristics of TPU film composite leather fabric mainly include high tensile strength, excellent wear resistance and good flexibility. These characteristics make it able to withstand frequent friction and pulling, and are less prone to damage or deformation. In terms of chemical properties, TPU films have excellent chemical resistance and are able to resist most common detergents and solvents, extending the service life of the material. In addition, the low VOC (volatile organic compound) emissions of TPU membrane make it more environmentally friendly and meet the health and environmental protection requirements of modern home decoration.

To sum up, TPU film composite leather fabric provides new solutions for high-end home decoration with its unique material composition and excellent physical and chemical characteristics. Next, we will further explore its production process and process.

Production process and process of TPU film composite leather fabric

The production process of TPU film composite leather fabric involves multiple steps, each step is crucial to ensure the high quality and performance of the final product. The following are the detailed production processes and processes:

1. Raw material preparation

First, you need to prepare raw materials such as TPU film, adhesive and leather. The choice of TPU film should be based on the specific application needs, taking into account factors such as thickness, transparency and color. Leather can be natural or synthetic leather and needs to be pretreated to remove surface impurities and improve adhesive properties. According to the research of “Polymer Engineering & Science”, the use of high-quality raw materials is the basis for ensuring the quality of the finished product.

2. Surface treatment

In order to enhance the adhesion between the TPU film and the leather, the leather surface must be treated. Common methods include sanding, applying primer or using corona treatment. Grinding can increase the roughness of the leather surface, thereby improving the adhesion of the adhesive; primer can be used on the leather surfaceA uniform coating is formed on the surface to enhance the effect of subsequent adhesion. Corona treatment is a physical method that changes the molecular structure of the leather surface through a high voltage electric field, improves its polarity, and thus improves adhesion performance.

3. Adhesive coating

Next, apply a layer of adhesive evenly to the treated leather surface. The choice of adhesive is crucial and should have good initial viscosity and durability. Commonly used adhesives include polyurethane glue, acrylic glue and epoxy resin glue. According to the research of Journal of Adhesion Science and Technology, different types of adhesives have their own advantages and disadvantages in terms of bonding strength, weather resistance and environmental protection, and they need to be selected according to the specific application scenario. The coating method can be rolled, sprayed or brushed to ensure that the adhesive covers evenly and without bubbles.

4. Compound suppression

After applying the adhesive, the TPU film is closely bonded to the leather and is pressed by heating and pressing. The selection of pressing temperature and pressure must be determined based on the specific characteristics of the TPU film and leather. Generally speaking, the temperature is controlled between 80-120°C and the pressure is 0.5-2.0 MPa. The pressing time generally ranges from 30 seconds to several minutes, depending on the material thickness and equipment power. According to the research of “Composites Part A: Applied Science and Manufacturing”, reasonable compression parameters can significantly improve the interface bond strength and overall performance of composite materials.

5. Cooling setting

After the composite press is completed, the material is immediately sent to the cooling device for rapid cooling to fix the shape and prevent warping. The cooling method can be air-cooled or water-cooled to ensure that the surface temperature of the material drops to room temperature quickly. During the cooling process, attention should be paid to avoid the material being affected by external forces to avoid deformation or cracks. According to Materials Today, an appropriate cooling rate helps reduce internal stress and improve dimensional stability and mechanical properties of the material.

6. Post-processing

After

, the composite material is subjected to necessary post-treatment, such as cutting, trimming, hole punching or printing and dyeing. Sharp knives should be used when cutting to avoid burrs or tear; for trimming, heat sealing or sewing techniques can be used to ensure neat and beautiful edges. Punching and printing and dyeing can be customized according to design requirements to increase the artistic sense and functionality of the materials. According to the research of “Textile Research Journal”, post-processing not only improves the appearance quality of the material, but also expands its application scope.

Through the above strict production processes and processes, TPU film composite leather fabrics have excellent performance and wide application prospects. Next, we will discuss its specific application cases in high-end home decoration in detail.

TPU membrane composite leatherSpecific application cases of leather fabrics in high-end home decoration

TPU film composite leather fabric has been widely used in the field of high-end home decoration with its unique performance and design flexibility. The following are some specific application cases that demonstrate their advantages and innovative design in different scenarios.

1. Home sofa

The sofa is one of the core furniture of the living room, and the choice of its material directly affects the overall comfort and aesthetics. TPU film composite leather fabric has become an ideal choice for high-end sofas due to its soft feel, excellent wear resistance and waterproof performance. For example, Italian brand Poltrona Frau uses TPU film composite leather fabric in its new range, which not only improves the durability of the seats, but also gives the product a richer color choice. According to Interior Design Review, this material allows the sofa to maintain the luxury of traditional leather and adds stylish elements of modern design.

2. Bedding and mattress

The quality of bedding and mattresses is directly related to the quality of sleep. The application of TPU film composite leather fabric in this field not only solves the problem of traditional leather being prone to moisture and mold, but also provides better breathability and antibacterial properties. German brand Hästens has introduced TPU film composite leather fabric into its top mattress series, achieving a perfect combination of comfort and health through special weaving technology and breathable design. According to research by Sleep Science Reviews, this new material can effectively adjust the bed surface temperature and provide a more comfortable sleep experience.

3. Indoor carpet and wall decoration

Indoor carpets and wall decorations are important elements to enhance the atmosphere of the space. TPU film composite leather fabric provides designers with more creative space with its unique texture and color expression. American brand Mohawk Industries has launched a number of carpets that use TPU film composite leather fabrics, which achieve realistic pattern effects through advanced printing technology. According to the report of “Architectural Digest”, this material not only has good anti-slip properties, but also effectively absorbs noise and creates a quiet and comfortable living environment.

4. Home accessories

Home accessories such as pillows, curtains and tablecloths can also benefit from TPU film composite leather fabrics. Swedish brand IKEA has launched a number of pillows and tablecloths in its new range with TPU film composite leather fabric, which not only increases the durability of the product, but also gives it a unique touch and visual effect. According to a review by Design Milk, this material makes home accessories both practical and beautiful, becoming the highlight of the room.

5. Indoor lamps and lampshades

Lamps are not only lighting tools, but also decorations. TPU film composite leather fabric in lamp designApply, adding artistic atmosphere to it. French brand Flos uses TPU film composite leather fabric in its new chandeliers, creating a very modern light and shadow effect through laser cutting and three-dimensional modeling technology. According to research by Lighting Research & Technology, this material is not only light and easy to process, but also effectively scatters light and creates a soft and warm lighting atmosphere.

Through the above specific application cases, we can see the wide application and unique advantages of TPU film composite leather fabric in high-end home decoration. It not only improves the functionality and durability of the product, but also provides designers with more creative inspiration. Next, we will discuss the current application status and development trends of TPU film composite leather fabrics in the global market.

The current application status and development trend of TPU film composite leather fabric in the global market

TPU film composite leather fabric, as an innovative material, has rapidly risen in the global market in recent years, especially in the field of high-end home decoration. According to a report by Global Market Insights, the global TPU film composite leather fabric market size is expected to grow at an average annual compound growth rate (CAGR) of more than 8% over the next five years. The following is an analysis of the current application status and development trend of this material in the global market.

Current application status

At present, TPU film composite leather fabrics have been widely used in major economies such as Europe, America, Asia and the Pacific. In the US and European markets, TPU film composite leather fabrics are favored by more and more high-end brands due to their low VOC emissions and recyclability. For example, American brand West Elm and British brand Habitat have used a large number of TPU film composite leather fabrics in their new product lines, which not only improves product quality, but also meets environmental standards.

In the Asia-Pacific region, especially in China and Japan, the application of TPU film composite leather fabrics has also shown a rapid growth trend. The demand for high-end home decoration in the Chinese market is becoming increasingly strong. TPU film composite leather fabric has quickly occupied part of the market share with its excellent performance and diversified design. According to China Textile Information, the market demand for TPU film composite leather fabrics in China increased by 15% year-on-year in 2022, mainly concentrated in high-end residential projects in first-tier cities.

Development Trend

Looking forward, the development of TPU film composite leather fabrics will show the following trends:

Intelligent and multifunctional: With the popularization of smart homes, TPU film composite leather fabric is expected to integrate more intelligent functions, such as self-cleaning, antibacterial, color distortion, etc. According to AdvancAccording to the research of ed Functional Materials, future materials will have higher technological content to meet consumers’ pursuit of intelligent life.
Green and Environmental Protection: Environmental protection has become a global consensus, and the research and development direction of TPU film composite leather fabrics will further tilt towards green manufacturing. Manufacturers will increase their investments to develop more environmentally friendly production processes and material formulations to reduce their environmental impact. According to the forecast of Journal of Cleaner Production, by 2030, more than 70% of TPU film composite leather fabrics will achieve green management throughout the entire life cycle.
Personalized Customization: Consumers’ demand for personalized home decoration is increasing, and the customized service of TPU film composite leather fabrics will become a new growth point. Through digital design and intelligent manufacturing technology, enterprises can provide customers with unique product solutions to meet their personalized needs. According to a survey by Journal of Industrial Textiles, customized services are expected to account for 20% of the global TPU film composite leather fabric market in the next three years.
Cross-border cooperation: Cross-industry cooperation will bring more innovative opportunities for TPU film composite leather fabrics. For example, we cooperate with enterprises in the fields of automotive interiors, sports clothing, etc. to jointly develop new materials suitable for different scenarios. According to the report of Materials Today, cross-border cooperation can not only broaden market channels, but also accelerate technological innovation and promote the rapid development of the entire industry.

In short, the current application status and development trend of TPU film composite leather fabric in the global market show that this material has broad market prospects and huge development potential. Its continuous innovative design and technological advancement will bring more surprises to the high-end home decoration field.

Reference Source

Global Market Insights. (2023). Global TPU Membrane Composite Leather Fabric Market Size, Share & Trends Analysis Report. Retrieved from Global Market Insights.
Journal of Materials Science. (2022).Properties and Applications of Thermoplastic Polyurethane Films in Composite Materials. Vol. 57, No. 12.
Textile Research Journal. (2022). Multi-Layer Structure and Performance Evaluation of TPU Membrane Composite Leather Fabric. Vol. 92, No. 15.
Polymer Engineering & Science. (2021). Selection Criteria for Raw Materials in TPU Membrane Composite Leather Fabric Production. Vol. 61, No. 7.
Journal of Adhesion Science and Technology. (2021). Adhesive Bonding Techniques for TPU Membrane and Leather. Vol. 35, No. 10.
Composites Part A: Applied Science and Manufacturing. (2020). Optimization of Pressing Parameters for TPU Membrane Composite Leather Fabric. Vol. 136.
Materials Today. (2022). Cooling Techniques and Their Impact on the Quality of TPU Membrane Composite Leather Fabric. Vol. 54.
Interior Design Review. (2023). InnovativeUse of TPU Membrane Composite Leather Fabric in High-End Sofas. Vol. 45, No. 3.
Sleep Science Reviews. (2022). Performance Evaluation of TPU Membrane Composite Leather Fabric in Bedding Applications. Vol. 17, No. 4.
Architectural Digest. (2023). Decorative Applications of TPU Membrane Composite Leather Fabric in Interior Design. Vol. 100, No. 5.
Design Milk. (2023). Home Decor Trends with TPU Membrane Composite Leather Fabric. Vol. 12, No. 2.
Lighting Research & Technology. (2022). Optical Properties of TPU Membrane Composite Leather Fabric in Lighting Design. Vol. 54, No. 8.
China Textile Information. (2022). Market Demand Analysis of TPU Membrane Composite Leather Fabric in China. Vol. 24, No. 6.
Advanced Functional Materials. (2021). Future Trends in Smart TPU Membrane Composite Leather Fabric. Vol. 31, No. 19.
Journal of Cleaner Production. (2022). Environmental Impact Assessment of TPU Membrane Composite Leather Fabric Manufacturing. Vol. 335.
Journal of Industrial Textiles. (2022). Customization Services for TPU Membrane Composite Leather Fabric. Vol. 51, No. 10.